Aeroacoustic CFD Simulation of Thermal Spray (Master’s Thesis)
Extended sonicFoam to sonicDPMFoam, an open-source OpenFOAM solver for supersonic flow with two-way coupled Lagrangian particles. Executed RANS → DDES workflows; verified turbulence via Kolmogorov cascade; applied FW-H (libAcoustics) for aeroacoustics.
sonicDPMFoam adds drag, pressure-gradient and virtual-mass forces, wall interaction and optional DEM collisions to sonicFoam; laminar, RANS, LES and DES; serial or MPI. Simulated cold spray process at 35–65 bar and 707–807 K. Developed analytical model for preliminary aeroacoustic analysis. Validated particle–shock interaction and acoustic predictions against literature benchmarks. Processed results with Python/PyVista; managed jobs on Compute Canada HPC (400+ cores).